Improper rigging kills. In New York City, a dropped load from a crane or hoist can fall on workers, pedestrians, and passing vehicles. Every person involved in a rigging operation — from the operator to the ground crew — must understand load ratings, sling inspection, and hitch configurations before anything leaves the ground.
Sling Types & Inspection Criteria
- Wire Rope Slings: Remove from service if 2 or more broken wires in any 6-rope-diameter length; kinking; bird-caging; crushing; heat damage; corrosion compromising the core
- Synthetic Web Slings: Remove from service if cuts, tears, holes, abrasion exposing fibers, broken stitching on the choker fitting, discoloration from chemical attack, or missing load rating tag
- Alloy Chain Slings: Remove from service for stretch (beyond manufacturer spec), cracks, nicks, gouges, or any link that is twisted or bent
- All slings must have the rated capacity tag attached and legible — no tag = no use
Hitch Configurations & Capacity Impact
- Vertical (straight) hitch: 100% of sling's working load limit (WLL)
- Choker hitch: 75–80% of WLL — the act of choking reduces capacity; never use choker on loads that can shift
- Basket hitch (vertical): 200% of WLL — most efficient configuration when load is balanced
- Basket hitch with angle: Capacity decreases significantly as angle decreases below 90°. At 30° from horizontal, capacity drops to 50%
The Sling Angle Rule — Never Ignore It
- As the sling angle (from horizontal) decreases, the tension in each leg increases dramatically
- Horizontal sling angle below 30° doubles the leg tension — this is called the "headache zone"
- Always rig to achieve sling angles of 60° or greater from horizontal — pre-plan your lift with the Licensed Rigger
- Sling angle charts must be available at the lift — contact the SSM if you need one
NYC DOB Rigger Requirements
- All crane lifts in NYC require a DOB-Licensed Rigger (Special Rigging, Masonry, or Suspension) on site
- The Licensed Rigger signs the critical lift plan and is personally responsible for lift safety
- No load may be hoisted until the Licensed Rigger confirms the rigging and signals the operator
- Rigging inspection documented in the Crane Daily Log (PL-004) before first lift of the day
Discussion Questions
- What percentage of a sling's WLL is available when using a choker hitch?
- You inspect a synthetic web sling and find the load rating tag is missing. What do you do?
- Why does a smaller sling angle from horizontal make a lift more dangerous?
- Who must be on site and authorize every crane lift in New York City?
Sign-Off
Project Address
Date
Time
Foreman / Supervisor
SSM / SSC Name & License No.
Worker Attendance
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